CONSTROMECHTMEngineering Solution
Round Link Chain Conveyor

Scraper Bars — Bottom Ash Conveyor

Custom-fabricated scraper bars for submerged bottom ash conveyors in thermal power plants — engineered fabrication, cladding and forging for wear resistance under the harshest ash handling.

  • Made to your drawing

Engineered for Extreme Conditions. Fabricated for Long Life.

Product Construction

Structure: Scrapers are fabricated using heavy-duty structural channels, angles, or rectangular pipes, chosen for high mechanical load capacity and corrosion resistance asper their yield strength and higher fatigue points.

Scraping Surface:

  • Cladded with welded-on wear-resistant hard plates, typically in the 440–500 BHN range, tailored to the ash abrasiveness and plant requirement.
  • Hard-plating ensures maximum lifespan even under high-temperature and abrasive slurry environments.

End Connectors:

  • Manufactured from forged alloy steel to match the hardness, tensile and fatigue properties of the paired round link chains.
  • Heat-treated up to 55 HRc, chemically matched to prevent interface erosion and ensure mechanical integrity.

Key Advantages

Fabricated Modular Design

Easy field replacement and adaptable to various conveyor widths

Welded Hard Cladding (440–500 BHN)

Exceptional abrasion resistance in high-wear bottom ash environments

Forged & Heat-Treated Connectors (up to 55 HRc)

Matched mechanical performance with round link chains

Custom Lengths & Profiles

Precision-fitted to trough design and material characteristics

Compatibility

Works seamlessly with standard submerged and dry bottom ash conveyor systems

Ideal for

  • Submerged Chain Conveyors (SCC)
  • Dry Bottom Ash Handling Systems
  • Power Plants up to Ultra Supercritical Grade

Backed by decades of field-tested experience, our scraper bars are in active deployment across leading Indian and international thermal power plants.

Let’s Talk Performance

Looking to reduce scraper wear or downtime in your ash handling systems? Contact us today to design your next-generation scraper bar solution—tailored to your exact wear profile and ash load conditions.

Fabricated Pans for Dry Ash Conveyors

At Constromech our fabricated pans are engineered specifically for dry bottom ash handling systems, delivering outstanding durability and performance in thermal power plants that rely on round-link chain conveyors.

Product Highlights

Heavy-Duty Fabrication

Crafted from structural channels, angles, or rectangular steel pipes for top-tier structural integrity.

Designed to withstand thermal shock from red-hot ash and large slag lumps.

Integrated Wear Protection

Welded-on hard plates rated 440–500 BHN across the pan bottom and sides.

Customizable hardness grades for specific plant operating conditions ensure minimal wear.

Modular & Service-Friendly

Pans are bolt-together modular units—fast and easy swap-out during maintenance, reducing downtime.

Smooth interiors reduce material hang-up and eliminate ash retention zones.

Key Benefits

Precision fabrication & weld quality

Enhanced structural strength; handles heavy ash loads and impacts

Wear-resistant hard cladding

Maintains long service life under abrasive conditions

Compatible connectors

Ensures secure fit with round-link chains, prevents fatigue

Service modularity

Enables rapid field assembly and maintenance

Adapted for dry conveyor cooling

Designed for dry ash in forced draft air-cooled environment

Ideal Applications

  • Dry bottom ash systems in thermal power plants
  • Round-link chain conveyors using air-cooling
  • Retrofit and new-build systems aiming to eliminate wet ash handling

Why Choose Constromech?

With deep expertise in bottom ash systems, we engineer pans that exceed the rigorous specifications. Our deliverables include:

  • Customized pan sizes, wall thicknesses and wear plate configurations
  • One to One replacement with OEM fitment
  • Heat-treated connectors compatible with your chain assemblies
  • Full QC, material traceability, fabrication documentation, and onsite support

Built to order

Designs we have engineered

Every plant runs a different conveyor — these are some of the profiles, connectors and end fittings we have designed and supplied.

Flat scraper bar with forged end connectors
Flat scraper bar with forged end connectors
Box-section scraper bar with bolted end plates
Box-section scraper bar with bolted end plates
Hollow-section scraper bar
Hollow-section scraper bar
Scraper bar with wear strip
Scraper bar with wear strip
Channel scraper bar
Channel scraper bar
Slim scraper bar
Slim scraper bar
Scraper bar with hooked ends
Scraper bar with hooked ends
Angle-section scraper bar
Angle-section scraper bar
Heavy scraper bar with hooked connectors
Heavy scraper bar with hooked connectors
Dry conveyor pan
Dry conveyor pan
Scraper bars stacked for dispatch
Scraper bars stacked for dispatch

Need scraper bars — bottom ash conveyor for your plant?

Send us your drawing or requirement — we respond within one business day.