CONSTROMECHTMEngineering Solution

Steel Plant Services

Steel Plant Services

  • Retrofit
  • Capacity Enhancement
  • Conversion
  • Troubleshooting
  • Installation & Commissioning

CONSTROMECH offers complete mechanical refurbishment, optimization, and upgrade solutions for material handling systems in integrated and mini steel plants. We specialize in retrofitting chain systems, belt and apron conveyors, slag and scrap handling lines, and bucket elevator mechanisms – tailored to the high-temperature, high-abrasion conditions of steel production.

Steel Plant Services
Plant zones
6
Equipment types
15
Service types
5

What we do in each plant zone

Equipment we handle, the services we deliver and the results you can expect — zone by zone.

Raw Material Yard & Screening Zone

Zone 01

Raw Material Yard & Screening Zone

Related productsApron Feeder Chain

Equipment Handled

  • Apron Feeders (Iron Ore, Coal, Limestone)
  • Track Hopper Feeders
  • Screening Plant Conveyors

Services Offered

  • Retrofit of forged link apron feeder chains with new pans
  • Capacity upgrade of feeders from 800 to 1500 TPH
  • Hopper bottoms rebuild with shock-resistant liners

Technical Insights

  • Pan life enhancement
  • Extended Warranty
Sinter Plant & Pellet Handling

Zone 02

Sinter Plant & Pellet Handling

Equipment Handled

  • Deep Pan Conveyors (Hot Sinter)
  • Drag Chain Conveyors (Pellet Transfer)

Services Offered

  • High temperature forged central chain retrofitting
  • Pan conveyors redesigned for sinter up to 700°C
  • Wear liners installation using Hardened plates up to 550BHN
  • Drive alignment and sprocket segment replacement

Technical Insights

  • Pan width: 600–1800 mm | Chain pitch: 200–315 mm
  • Chain hardness increment: up to 58 HRC | Segmental sprocket ring life enhancement
  • Extended Warranty with optional AMC
Blast Furnace & Material Charging

Zone 03

Blast Furnace & Material Charging

Equipment Handled

  • Drag Chain Conveyors (Ore/Coke Mix)
  • Skip Hoist Chains (optional)
  • Bucket Elevators (Flux Feeding)

Services Offered

  • Retrofitting drag chain conveyors with drop-forged links
  • Bucket elevator chain upgrade to withstand high-shock loading
  • Hopper redesign to eliminate bridging and flow disruption
  • Replacement of shaft, sprocket & casing with forged housings

Technical Insights

  • Material temperature tolerance enhancement: up to 300°C
  • Chain life extension
  • Extended Warranty with optional AMC
Slag Handling & BOF (Converter) Area

Zone 04

Slag Handling & BOF (Converter) Area

Equipment Handled

  • Clinker/Slag Pan Conveyors
  • Submerged Slag Drag Conveyors
  • Ash & Metal Residue Elevators

Services Offered

  • Twin-strand drop-forged chain retrofit with hot-slag-resistant alloy steel
  • Replacing segmental sprockets with precision-cast rings
  • Submerged scraper chain conveyor (SSCC) overhaul with corrosion-proof scrapers
  • Structural support retrofitting and scraper flight calibration

Technical Insights

  • Designed for temps up to 800°C
  • Chain pitch modifications with Scraper width revisions
  • Service life enhancement
  • Extended Warranty with optional AMC
Rolling Mill Scrap & Billet Handling

Zone 05

Rolling Mill Scrap & Billet Handling

Related productsDrag Chain Conveyor

Equipment Handled

  • Drag Chain Scrap Conveyors
  • Roller Cooling Bed Infeed Systems

Services Offered

  • Fabricated drag chain conveyors with impact-absorbing paddles
  • Upgrade to self-lubricating chain designs for scale/scrap
  • Forged roller chain replacement (cottered, 2"–3" pitch)
  • Commissioning of guide plate conveyors and magnetic separators (optional)

Technical Insights

  • Chain service enhancement in hot rolling environment
  • Designed for scale, chips, turnings, and trimmings
  • Extended Warranty with optional AMC
Dust, Sludge & Fume Extraction Systems

Zone 06

Dust, Sludge & Fume Extraction Systems

Equipment Handled

  • Flow Conveyors (ESP Dust, Fume Residue)
  • Drag Chain Conveyors for Filter Cake

Services Offered

  • Replacement of dust handling chains with enclosed scraper conveyors
  • Sealing upgrades to reduce emission leakage
  • High-temperature-resistant bushings and chain sidebars

Technical Insights

  • Chain pitch modifications
  • Capacity enhancement: 15–100 TPH (sludge/dust)
  • Extended Warranty with optional AMC

CONSTROMECH Technical Advantages – Steel Plant Applications

ParameterSpecification / Performance Range
Chain HardnessSurface: 58–62 HRC
Pan WidthUp to 2000 mm
SprocketsSegmental, forged, bolt-on rims
Temperature Endurance300°C to 800°C depending on zone
Tension SystemsScrew take-up, gravity counterweight, or hydraulic tensioner
Warranty12–18 months standard

CMECH Technical Services

How we support steel plants on site

Every engagement is carried out by our own field engineers — from the first inspection to commissioning and hand-over.

How we work
  • Site Inspections & Equipment Audits

    Bucket elevators, conveyors, ash systems, reclaimers

  • Installation & Commissioning Supervision

    Chains, buckets, bearings, drive units, structural supports

  • Corrective & Preventive Maintenance

    Hot/cold chain replacement, sprocket rebuilds, belt tracking

  • Retrofit & System Upgradation Projects

    Chain-to-belt elevator conversions, scraper design mods, capacity enhancements

  • Operational Optimization Support

    Root cause analysis, performance tuning, load balancing

Steel Plants: chain systems & spares

The chains, sprockets, buckets and conveyor components we manufacture for steel plants.

View industry page

Services for other industries

Planning a shutdown, retrofit or capacity upgrade?

Send us your drawing or requirement — we respond within one business day.