Sugar Industry Services
Retrofit | Capacity Enhancement | Conversion | Troubleshooting | Installation & Commissioning
Cane Unloading & Feeder Table Zone
Equipment Handled:
- Feeder Tables (Carrier Chains)
- Cane Carriers & Tippers
- Primary Cane Knives Feed Conveyors
Services Offered:
- Replacement of carrier chains (forged or malleable iron) with extended wear links
- Sprocket re-alignment and installation of segmental sprocket rims
- Feeder table retrofitting for vibration dampening and overload protection
Technical Insights:
- Chain pitch enhancement: 152.4 mm or 200 mm | Hardness: 45–55 HRC
- Chain life increment
- Enhanced Warranty with Optional lubrication-free variants available
Bagasse Handling & Boiler Feed
Equipment Handled:
- Bagasse Carrier Chains
- Bagasse Elevators
- Boiler Feed Drag Chain Conveyors
Services Offered:
- Drop-forged chain retrofits with hard plates up to 400BHN or cast steel scrapers
- Bucket elevator upgrades for wet fibrous bagasse with sticky handling prevention
- Installation of drag chains with hardened alloy scrapers and ceramic-lined chutes
- Drive recalibration and motor-GR coupling alignment
Technical Insights:
- Typical service temp: 70–90°C and Density: 0.15–0.25 T/m³ monitoring
- Chain pitch modifications: 200–315 mm | Drop-forged designs preferred for <10% stretch
- Chain life enhancement: 15,000–20,000 hrs (with proper lubrication)
- Extended Warranty with Corrosion-proof options available
Ash Handling (Boiler Ash, ESP Fly Ash)
Equipment Handled:
- Submerged Scraper Chain Conveyors
- Ash Drag Chain Conveyors
- ESP Bottom Conveyors
Services Offered:
- Submerged scraper chain replacement kits with high-temperature coatings
- Drag chain system conversion to fully enclosed models
- Bucket-type scraper chain installation for multi-discharge operations
- Liner replacement using ceramic or Ni-hard surface
Technical Insight:
- Operating temp monitoring: 200–300°C
- Chain pitch & Scraper width modifications
- Service Life enhancement for Chains & Bushings
- Enhanced Warranty with Optional lubrication-free variants available
Sugar Crystallization & Intermediate Handling
Equipment Handled:
- Flow Conveyors
- Screw + Chain Hybrids
- Bucket Elevators
Services Offered:
- Chain and flight upgrade for hygroscopic sugar flows
- Bucket elevator belts upgraded with anti-stick buckets and steel cord belts
- Replacement of drag chain scrapers with polished wear-resistant paddles
- Installation of vibration-free discharge chutes to protect grain size
Technical Insights:
- Material sensitivity: hygroscopic; prone to sticking and bridging
- Bucket elevator lift & Belt speed modifications
- Service Life enhancement for Buckets & Chains
- Enhanced Warranty with Optional lubrication-free variants available
Packing Section – Fine Sugar Bagging
Equipment Handled:
- Belt Elevators
- Flow Chain Conveyors
- Telescopic Loading Conveyors
Services Offered:
- Bucket redesign for smooth discharge (flat-bottomed/vented)
- Upgrade of elevator belts with cleated/segmented HDPE buckets
- Packing feeder drag chain retrofits for 2–4 outlet systems
- Drive unit upgrades and panel-controlled VFD installations
Technical Insights:
- Belt elevator lift upgrade: up to or more than 40 m
- Bucket life enhancement with HDPE or SS
- Extended Warranty with Dust control measures included in conversion kits
CONSTROMECH Technical Strengths – Sugar Industry
Specification |
Technical Detail |
|---|---|
|
Chain Types |
Drop-forged, Cast steel, Malleable iron, Forged blocks |
|
Chain Pitch |
152.4 / 200 / 250 / 315 mm standard |
|
Scraper/Bucket Material |
Hard Plate400, SS, HDPE, Ceramic-coated |
|
Pan Width |
Up to 1800 mm (for large bagasse or ash conveyors) |
|
Temperature Resilience |
Ambient to 300°C depending on zone |
|
Warranty |
12–18 months standard |
Why CONSTROMECH for Sugar Plants?
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