Constromech Engineering Solutions Bucket Elevator TDS Connector LD Shackles Round Link Chain Feeder Pan Belt Elevator Scrapper Bar

PULP & PAPER INDUSTRY – CHAIN CONVEYING SYSTEMS & COMPONENTS

Woodyard & Chip Handling

Apron Feeders for Wood Chips / Logs

Purpose: Controlled feed of logs or wood chips from truck dumpers or silos to screening or chipping units.
Chain Type: Drop-forged link chain with wide apron pans.

Design Features:

Pan width: 800–2000 mm (Higher customizable sizes available).
Chain pitch: 160 mm / 200 mm / 250 mm (Higher customizable sizes available).
Pans with anti-jam cutouts and curved edges.
Capacity: 200–800 TPH (Higher customizable parameters available).

Chip Reclaimers

Purpose: Automated chip recovery from radial piles or silos.
Chain Type: Twin-strand forged chain with scraper flights.

Specs:

Flights made of AR steel or UHMWPE-laminated bars.
Slow-speed operation with self-cleaning design.

Drag Chain Conveyors (Green Chips / Oversize Transfer)

Function: Horizontal or inclined transfer from screening to silo or metering bin.
Chain Type: Drop-forged steel chain with fixed or articulated flights.

Extras:

Overflow chutes and inspection hatches.
Optional bin activators at discharge end.

Pulping Area (Digester Feed & Washing)

Bucket Elevators (Dry / Moist Chip Elevation)

Purpose: Elevating washed or dry chips to digester or soaking tanks.
Chain Type: Central forged chain or round link bucket elevator chain.

Design Highlights:

Height: 15–40 m (Higher customizable sizes available).
Buckets with curved profile for chip containment.
Self-cleaning bottom pulleys.

Chemical Feeding Conveyors (Lime, Caustic Soda)

Purpose: Dosing powdered additives to digesters or mixers.
Chain Type: Forged scraper chain in enclosed trough.

Features:

Designed to eliminate buildup.
Anti-static and corrosion-resistant liners available.

Stock Preparation & Trim Handling

Trim Conveyors (Broke & Edge Waste)

Function: Conveying paper edge trims, reject sheets, broke to repulper.
Chain Type: Flat-top drag chain or steel hinged chain.

System Details:

Built-in tensioners.
Floor-level or mezzanine-mounted systems.
Optional diverter gates for dual discharge points.

Drag Chain Conveyors (Rejects & Screen Residue)

Function: Disposal of heavy rejects like plastic, metal wires, sand.
Chain Type: Forged steel drag chains with open flight paddles.

Design:

Trough liners for abrasive residue.
Screw–chain hybrid versions also available.

Recovery Boiler, ESP, and Ash Handling

Flow Conveyors for ESP Dust

Purpose: Transfer dry fly ash from recovery boiler baghouse to silo.
Chain Type: Drop-forged scraper chain with minimal spillage clearance.

Specs:

Chain pitch: 142–200 mm (Higher customizable sizes available).
Air-tight casings.
Optional nitrogen blanketing for explosive dust control.

Submerged Scraper Conveyor (for Ash Hopper Discharge)

Chain Type: Forged twin-strand scraper chain.

Usage: Bottom ash discharge from smelter units or biomass boilers.

Materials: Heat-resistant alloy steel for wet, hot ash environment.

Final Storage & Dispatch

Silo Discharge Chain Conveyors

Purpose: Controlled discharge of chips, ash, lime, or pulp powder to truck loaders or screw feeders.
Chain Type: Central drag chain or dual-strand paddled chain.

Options:

Variable pitch for metered flow.
Integration with telescopic spouts.

TYPICAL CHAIN TYPES USED IN PULP & PAPER MILLS

Chain TypeApplicationsKey Characteristics
Drop-Forged Link ChainApron feeders, drag conveyorsDurable, shock and chip-resistant, up to 600 TPH
Central ChainBucket elevators, silo dischargesAccurate pitch, high-lift strength
Round Link ChainDusty chip elevators, boiler dust handlingDIN 764/22252 compliant, low maintenance
Flat Top ChainTrim conveyors, edge handlingSmooth top surface, low-noise operation
Scraper Chain (Twin Strand)ESP/ash discharge, submerged scraper conveyorsHigh torque, continuous operation in wet/abrasive conditions

CONSTROMECH ADVANTAGES IN PULP & PAPER INDUSTRY

  • Chains forged and machined from Cr-Mn or 35CrMo4 alloy steels, case hardened for longevity.
  • Buckets, pans, and scrapers available in MS,  Hard plates up to 550BHN, or UHMWPE-clad versions.
  • Chain & sprocket assemblies designed for non-stop, high-moisture, fibrous environments.
  • Retrofits and reverse engineering for OEM equipment compatible sizes.
  • Silent blocks, adjustable tensioners, take-up guides, and pre-assembled elevator kits available.